Boosting Slurry Management: Ardita D150ST in Council Sewage Ponds

Sector: Manure
Application: Sewage

Challenge

At Council sewage ponds in New Zealand’s South Island, a desludging project was undertaken to clean and restore sewage sedimentation ponds.

Ensuring efficiency, safety, and compliance in sewage slurry management

The main goal of the project was to maintain a high and consistent flow rate from the dredge to the dewatering bags, while also allowing the safe passage of debris typically present in sewage slurry: including heavy faecal organics with 2% to 4% sand, silt, and fragments of sanitary items. Another crucial aspect was the health risk posed by sewage slurry, which can contain toxic contaminants, harmful bacteria, and potentially dangerous “forever chemicals.” To address environmental concerns, the pump set also had to operate within the strict noise limits set by local regulations, ensuring full compliance throughout the operation.

Project’s characteristics

Application type
Manure
Suggested solution
Ardita model D150ST
Flow Pump
Cornell pump model 6STX-EM55K-3 with Run Dry™ and Cycloseal®
Flow Motor
Perkins engine model 1104D-44T (55 kW @ 1800 Rpm)
Flow Control unit
ComAp model InteliGen 500 control unit with full telemetry
Flow Configuration
Supersilent sound attenuated canopy

Solution

To enhance overall project efficiency and ensure timely completion, the Ardita D150ST was carefully studied and selected for the Council sewage ponds project.

Robust and reliable pumping performance for heavy sewage slurry

The system was designed to handle a minimum flow rate of 120 m³/h, with a low static head but a long discharge line connecting the large pond to the dewatering area. The Cornell 6STX pump is capable of handling heavily solids-laden liquids such as this sewage slurry, providing the robust and reliable performance required. The contractor, Southwater, deployed the Ardita D150ST as a booster unit between their auger suction dredge and geotextile dewatering bags. The project spanned 8 months of active dredging, covering both summer and winter seasons. Southwater was highly impressed with the performance and ease of maintenance of the Ardita D150ST, while the end customer appreciated the efficiency and reliability of the pump set. The client’s trained operator was able to run the system safely, avoiding any health hazards associated with maintenance. At the conclusion of the project, the pump was re-deployed on a dry hire basis for additional transfer operations between ponds.